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PVC foam board sheets have become increasingly popular in recent years, thanks to their versatility, durability, and cost-effectiveness. Whether you are an interior designer, a homeowner planning a renovation, or a furniture manufacturer, understanding the properties, uses, and maintenance of PVC foam boards is essential for making informed decisions. In our comprehensive guide, we share everything you need to know about PVC foam board sheets, their prices, uses, and so much more to help you choose the best material for your home.
What are PVC foam boards?
PVC foam boards, also known as polyvinyl chloride foam boards, are lightweight yet rigid sheets made from a combination of PVC resin and other additives. These boards are created through a process called extrusion, which involves melting the raw materials and forming them into flat sheets. The result is a versatile material that offers numerous benefits for various applications.
Why should you choose PVC foam boards?
PVC foam boards are known for their excellent properties, which make them suitable for a wide range of applications. Their lightweight nature, combined with their strength, makes them easy to handle while still being robust enough for demanding uses. Moreover, the extrusion process allows for consistent quality and precise dimensions, ensuring reliable performance in various applications.
Let’s break down these properties for you:
- Lightweight: PVC foam board sheets have air pockets that are similar to styrofoam which makes them lighter than wood
- Durability: These air pockets are tightly sealed which prevents water absorption resulting in moisture, mold, and rot resistance. Many PVC foam boards have a reinforced core or additional layers, enhancing their structural integrity and load-bearing capacity
- Fire resistance: PVC foam boards are self-extinguishing, making them a safer choice for interior applications. Sometimes fire-resistant additives are added to the core material during the manufacturing process. In case, PVC foam boards catch fire, they tend to melt down rather than combust, slowing the spread of fire
- Easy to cut and shape: The core structure of the foam boards makes it easy to cut, drill, and shape using standard tools, allowing for custom designs and applications
- Smooth surface: PVC foam board sheets undergo the extrusion and sometimes the calendering process, which results in super smooth surfaces. This makes them ideal for printing (high-quality results), painting (excellent paint adhesion), and laminating (zero imperfections)
Common uses of PVC foam boards
Kitchen countertop base
Livspace uses PVC foam boards under kitchen countertops for a sturdy base that involves zero hassle installation. It is the perfect budget-friendly material with amazing properties like resistance to rot, moisture, fire, and mould.
Signboards
PVC foam boards are a popular choice for signboards due to their smooth surface, which is perfect for printing and painting. They are also lightweight and easy to install, making them ideal for both indoor and outdoor signage. Their durability ensures that the signs remain vibrant and intact, even in harsh weather conditions.
Moreover, the ease with which PVC foam boards can be cut and shaped allows for creative and custom signage solutions. Businesses can utilise these boards to create eye-catching advertisements, directional signs, and informational panels that stand out and convey their messages effectively.
Interior design
In interior design, PVC foam boards are used for wall cladding, partition design, false ceilings, and decorative panels. Their moisture resistance makes them suitable for use in damp areas like bathrooms and kitchens. They can be finished in a variety of textures and colours, providing designers with endless aesthetic possibilities.
Additionally, PVC foam boards’ ease of installation and maintenance makes them a practical choice for residential and commercial spaces. Their ability to mimic the appearance of more expensive materials like wood or marble at a fraction of the cost further enhances their appeal in interior design projects.
Furniture manufacturing
Furniture manufacturers use PVC foam boards for making cabinets, shelves, and other furniture pieces. The boards are easy to cut and shape, allowing for custom designs and intricate detailing. Their lightweight nature also reduces the overall weight of the furniture, making it easier to handle and transport.
Also Read: Escape the Kitchen Nightmare: A Guide to 7 Popular Kitchen Cabinet Materials
Furthermore, the durability and moisture resistance of PVC foam boards ensure that the furniture remains in good condition even in humid environments. This makes them particularly suitable for kitchen and bathroom furniture, where exposure to moisture is a common concern.
Also Read: 15 Amazing Bathroom Vanity Units That Are Perfect for a Small Space
Exhibition stands
PVC foam boards are commonly used for creating exhibition stands and displays due to their lightweight and easy-to-transport nature. They can be printed with high-quality graphics, making them visually appealing for trade shows and events. The boards’ rigidity ensures that the stands remain stable and withstand the rigours of repeated setup and teardown.
Additionally, the ease with which PVC foam boards can be customised whether it’s a simple backdrop or a complex multi-panel exhibit similar to sign boards.
Advertising displays
PVC foam boards are also used for creating advertising displays, including point-of-sale displays, promotional stands, and retail fixtures. Their smooth surface ensures vibrant and crisp graphics, enhancing the visual impact of the displays. The boards’ lightweight nature makes them easy to move and reposition as needed.
Moreover, the durability of PVC foam boards ensures that the displays remain attractive and effective over time, even in high-traffic retail environments. This makes them a cost-effective solution for businesses looking to create impactful marketing materials that drive sales and brand recognition.
Advantages of PVC foam board over wood
PVC foam board has several advantages over wood, making it a preferred choice in many applications, including kitchen countertops.
| Wood | PVC foam board |
| Wood is susceptible to warping, rotting, and mould growth | These boards are completely impervious to water, making them ideal for humid environments like kitchens |
| Wood is prone to dents, scratches, and stains | Highly resistant to damage from impacts, scratches and chemicals |
| Wood is heavier and harder to handle on your own | PVC foam boards are significantly lighter than wood |
| May not be pest-resistant | 100% pest and termite resistant |
| Wood can expand, contract, or warp with changes in humidity and temperature | PVC foam boards maintain their shape and size consistently |
| Not flame-resistant | Has flame-resistant properties |
| Wood can be expensive | Often more affordable than wood especially when considering the long-term costs of maintenance and replacement |
| Wood requires more care and special cleaning products | Can be easily cleaned with mild detergents and water |
Maintenance tips for PVC foam boards
Maintaining PVC foam boards is relatively simple, but following some basic tips can help ensure their longevity and performance:
Regular cleaning
Routine cleaning helps maintain the boards’ appearance and prevents the buildup of dirt and grime.
- Clean PVC foam boards regularly using a soft cloth or sponge and a mild detergent solution
- Avoid using abrasive cleaners or solvents, as they can damage the surface of the boards
- For tougher stains, a gentle scrub with a soft-bristle brush can be effective
- Rinse the boards thoroughly with clean water to remove any detergent residue, and dry them with a soft cloth to prevent water spots
Avoid excessive heat
Although PVC foam boards are fire-resistant, they should not be exposed to excessive heat for prolonged periods.
- Avoid placing hot objects directly on the boards to prevent warping or discolouration
- Using heat-resistant mats or trivets can help protect the boards from heat damage. Additionally, avoid installing PVC foam sheets in areas with extreme temperature fluctuations, as this can cause thermal expansion and contraction, potentially leading to warping or cracking.
Protect from sharp objects
While PVC foam boards are durable, they can be scratched or damaged by sharp objects
- Handle the boards with care and avoid dragging heavy or sharp items across the surface
- Using protective pads or coasters can help prevent accidental scratches
- For applications where the boards face heavy use, you should apply a protective laminate or coating to enhance their scratch resistance, maintain their appearance, and extend their lifespan
Store properly
If you need to store PVC foam sheets for an extended period, keep them in a cool, dry place away from direct sunlight.
- Stack the boards flat to prevent warping or bending
- Use protective covers or sheeting to shield the boards from dust and dirt
- Additionally, avoid stacking heavy objects on top of the boards, as this can cause them to bend or deform
- Proper storage ensures that the boards remain in good condition and ready for use when needed
PVC boards price considerations
When you consider PVC foam sheets for your projects, it’s essential to understand the cost factors involved. The PVC board price starts from ₹50/sq.ft.
*Note: All prices mentioned above are estimates and cost may vary depending on multiple factors like location, design, finish, etc.
However, the price of PVC foam boards can vary based on several factors:
Thickness and size
The thickness and size of the PVC foam boards play a significant role in determining their price. Thicker and larger boards are generally more expensive than thinner and smaller ones. Selecting the appropriate thickness and size for your specific application can help you optimise the PVC board prices.
Consider the structural requirements and intended use of the boards when determining the appropriate thickness. For example, thicker boards may be necessary for load-bearing applications, while thinner boards may suffice for decorative purposes.
Quality
The quality of the PVC foam sheets can also impact their price. Higher-quality boards with better durability, surface finish, and fire resistance may come at a premium. Investing in high-quality boards can provide better long-term value by ensuring reliable performance and longevity.
To assess quality, look for boards that meet industry standards and certifications. Reputable suppliers should provide detailed specifications and quality assurance documentation to help you make informed purchasing decisions.
Supplier
Different suppliers may offer varying prices for PVC foam boards. It is advisable to compare prices from multiple suppliers to ensure you get the best deal. Additionally, consider the supplier’s reputation, delivery terms, and customer service when making your decision.
How can Livspace help you?
Choosing the right materials for your house can be confusing. Luckily, our team of seasoned experts are here to help you. Book an online consultation with Livspace today to know more.
Planning your dream home? Our team of creative designers is ready to collaborate with you to bring your vision to life.
- Our team can custom design your dream home with curated render designs and expert advice
- We have delivered over 75,000 happy homes
- Count on us for premium-grade materials that are not only high-quality but also built to last
Disclaimer: All contents of the story are specific to the time of publication. Mentions of costs, budget, materials, finishes, and products from the Livspace catalogue can vary with reference to current rates. Talk to our designer for more details on pricing and availability.
